Download DIY service repair manual for 1956-1970 Johnson Evinrude Outboard Motor 1-40hp. Highly detailed with complete instructions and illustrations, wiring and diagrams to service your machine.1956 – 1970 JOHNSON EVINRUDE OUTBOARD SERVICE MANUAL / REPAIR MANUAL 1.5HP – 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * COMPLETE DIY PDF EBOOK MANUAL – DOWNLOAD NOW !!
(( VERY HIGH QUALITY FACTORY SERVICE MANUAL – COMPLETE FACTORY SERVICE REPAIR MANUAL – COVERS ALL MODELS & YEARS MENTIONED – SIMPLY THE BEST MANUAL YOU COULD GET ANYWHERE FOR YOUR “JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970” – PERIOD – FULL VALUE FOR MONEY – FULL DOWNLOAD SUPPORT AFTER PURCHASE ))
SERVICE MANUAL DETAILS:
. Downloadable:YES
. Compatible: All Versions of Windows, Mac & Linux
. FileType: PDF
. Language: English
. Requirements: PDF Reader.
SERVICE MANUAL COVERS:
. TOP SEAL,
. Removal,
. INTRODUCTION,
. BOTTOM SEAL,
. CLEANING, WAXING, Inspection,
. AND POLISHING,
. CENTERING PINS,
. CONTROLLING CORROSION,
. PROPELLERS,
. MAIN BEARING BOLTS,
. FUEL SYSTEM AND CRANKCASE SIDE BOLTS,
. LOADING,
. CRANKCASE COVER,
. HORSEPOWER,
. Removal,
. FLOTATION,
. Cleaning and Inspecting,
. EMERGENCY EQUIPMENT,
. CONNECTING RODS,
. COMPASS,
. AND PISTONS,
. STEERING,
. Removal,
. ANCHORS,
. Disassembly,
. MISCELLANEOUS EQUIPMENT,
. Rod Inspection,
. BOATING ACCIDENT REPORTS and Service,
. NAVIGATION Piston and Ring Inspection and Service,
. 2 TUNING Assembling,
. CRANKSHAFT,
. TUNE-UP SEQUENCE Cleaning and Inspection,
. COMPRESSION CHECK,
. SPARK PLUG INSPECTION,
. IGNITION SYSTEM CYLINDER BLOCK SERVICE,
. SYNCHRONIZING,
. Honing Procedures,
. BATTERY SERVICE Assembling,
. CARBURETOR ADJUSTMENTS,
. Piston and Rod Assembly,
. FUEL PUMPS Installation
. STARTER AND SOLENOID,
. Crankshaft Installation,
. INTERNAL WIRING HARNESS,
. Large Horsepower Engines,
. WATER PUMP CHECK 15 hp to 4-0hp,
. PROPELLER,
. Crankshaft Installation,
. LOWER UNIT Small Horsepower Engines,
. BOAT TESTING 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp,
. 3 POWERHEAD Crankshaft Installation,
. Small Horsepower Engines,
. INTRODUCTION 3.0 hp, 4-0. hp, 7.5 hp,
. Theory of Operation Crankcase Cover Installation,
. CHAPTER ORGANIZATION Main Bearing Bolt and Crankcase,
. POWERHEAD DISASSEMBLING Side Bolt Installation,
. HEAD SERVICE,
. Bottom Seal Installation,
. REED SERVICE,
. 15 hp to 4-0hp Engines,
. Description Exhaust Cover and Bypass,
. Reed Valve Adjustment Cover Installation ,
. Cleaning and Service Reed Box Installation,
. BYPASS COVERS Head Installation,
. EXHAUST COVER BREAK-IN PROCEDURES ,
. Cleaning EXPLODED DRAWINGS ,
. FUEL SYNCHRONIZATION FUEL AND IGNITION SYSTEMS,
. INTRODUCTION Primary Pickup Adjustments,
. GENERAL CARBURETION and Locations,
. FUEL SYSTEM ELECTRICAL,
. TROUBLESHOOTING,
. Fuel Pump Tests INTRODUCTION,
. Fuel Line Test BATTERIES,
. Testing with Pressure Tank,
. Marine Batteries,
. Rough Engine Idle,
. Battery Construction,
. Excessive Fuel Consumption,
. Battery Location,
. CARBURETORS,
. Battery Service,
. TYPE I CARBURETOR,
. Jumper Cables Removal and Disassembling Dual Battery Installation Cleaning and Inspecting,
. GAUGES AND HORNS,
. Assembling Constant-Voltage System,
. CHOKE SYSTEM – SERVICE PROCEDURES,
. Heat/Electric Choke,
. Temperature Gauges,
. All Electric Choke,
. Warning Lights,
. Water Choke,
. Thermomelt Sticks,
. TYPE II CARBURETOR,
. FUEL SYSTEM : Disassembling – Fuel Gauge – Cleaning and Inspecting – Fuel Gauge Hookup – Assembling Troubleshooting,
. ASSEMBLING CHOKES TO TACHOMETER,
. TYPE II CARBURETORS HORNS Adjustments ELECTRICAL SYSTEM GENERAL,
. TYPE III CARBURETORS INFORMATION,
. Removal CHARGING CIRCUIT SERVICE,
. Cleaning and Inspecting Troubleshooting Assembling Generator Service Adjustments Armature Testing,
. FUEL PUMP SERVICE: Cleaning and Inspecting – Troubleshooting – Assembling Removal and Repair,
. CHOKE CIRCUIT SERVICE,
. Cleaning and Inspecting STARTER MOTOR CIRCUIT Assembling and Installation SERVICE,
. FUEL TANK AND LINE SERVICE Circuit Description,
. Disassembling Starter Motor Description,
. Cleaning and Inspecting Troubleshooting Assembling Testing,
. LATE MODEL FUEL TANK STARTER DRIVE GEAR SERVICE,
. SERVICE Starter Removal,
. 5 IGNITION Drive Gear Disassembling – Cleaning and Inspecting,
. INTRODUCTION Assembling Type I Drive,
. SPARK PLUG EVALUATION Disassembling Type II,
. POLARITY CHECK Cleaning and Inspecting,
. WIRING HARNESS Assembling Type II Drive,
. FLYWHEEL MAGNETO IGNITION DELCO-REMY SERVICE – TROUBLESHOOTING – Removal,
. SERVICING FLYWHEEL MAGNETO,
. IGNITION SYSTEM : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. ELECTRICAL,
. AUTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. PRESTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. STARTER MOTOR TESTING ,
. STARTER MOTOR – INSTALLATION,
. ACCESSORIES,
. INTRODUCTION,SHIFT BOXES,
. Description,
. OLD-STYLE DOUBLE LEVER : Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
. NEW-STYLE SHIFT LEVER: Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
. ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. PUSH BUTTON SHIFT BOX SERVICE,
. EVINRUDE UNITS ONLY Troubleshooting Disassembling Cleaning and Inspecting Assembling,
. CABLE END FITTING INSTALLATION,
. AT THE ENGINE END,
. LOWER UNIT,
. MANUAL SHIFT,
. PROPELLER REMOVAL,
. DRAINING LOWER UNIT,
. LOWER UNIT SERVICE,
. 1.5 hp to 4.0 hp — NO SHIFT: Lower Unit Removal – Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
. LOWER UNIT SERVICE,
. MANUAL SHIFT — 5 HP TO 25 HP: Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
. MANUAL SHIFT 28 HP TO 40 HP: Removal -Water Pump Removal – Disassem bling – Cleaning and Inspecting – Assembling – Lower Unit Installation,
. ELECTROMATIC LOWER UNIT: Description Troubleshooting Removal Disassembling Cleaning and Inspecting Assembling Water Pump Installation Lower Unit Installation,
. 9 HAND STARTERS,
. INTRODUCTION,
. Operation,
. TYPE I STARTER,
. CYLINDER WITH PINION GEAR,
. 5 HP and 6 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Disassembling Cleaning and Inspecting Assembling ,
. HAND STARTERS,
. – TYPE I STARTER,
. CYLINDER WITH PINION GEAR,
. ALL 9.5 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Cleaning and Inspecting Assembling Installation ,
. TYPE II STARTER,
. COIL SPRING WITH SWING ARM,
. DRIVE GEAR,
. 3HP 1968,
. 4 HP 1969-70: Removal Disassembling Cleaning and Inspecting Assembling ,
. TYPE III STARTER MOUNTED ATOP FLY WHEEL MODEL WITH RETURN SPRINGS,
. 28 HP 1962 1963,
. 30 HP 1956,
. 35 HP 1957 1958 59,
. 40 HP 1960 1961 1962 1963 : Removal – Cleaning and Inspecting Assembling Rope Installation Starter Installation,
. TYPE III STARTER,
. MOUNTED ATOP FLYWHEEL,
. MODEL WITH NO RETURN SPRINGS,
. 28 HP 1964,
. 33 HP 1965 1966 1967 1968 1969 1970,
. 40 HP 1964 1965 1966 1967 1968 1969 1970,
. TYPE III STARTER,
. MOUNTED ATOP FLYWHEEL,
. MODEL WITH ONE NYLON PAWL,
. 3 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968,
. 5.5 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964,
. 7.5 HP 1956 1957 1958,
. 10 HP 1956 1957 1958 1959 1960 1961 1962 1963,
. 15 HP 1956,
. 18 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970,
. 20 HP 1966 1970,
. 25 HP 1969 1970,
. MAINTENANCE,
. INTRODUCTION,
. ENGINE SERIAL NUMBERS,
. FIBERGLASS HULLS,
. ALUMINUM HULLS,
. BELOW WATERLINE SERVICE,
. SUBMERGED ENGINE SERVICE,
. WINTER STORAGE,
. LOWER UNIT SERVICE,
. Propeller,
. BATTERY STORAGE,
. PRESEASON PREPARATION,
. APPENDIX,
. METRIC CONVERSION CHART,
. DRILL SIZE CONVERSION CHART,
. TORQUE SPECIFICATIONS,
. POWERHEAD SPECS,
. TUNE-UP SPECS,
. GEAR OIL CAPACITIES,
. STARTER MOTOR SPECS,
. REGULA TOR SPECS,
. GENERATOR SPECS,
. CONDENSER SPECS,
. STAR TER ROPE SPECS,
. WIRE INDENTIFICATION ORA WINGS,
. 20 hp and 25 hp — 1971 – 1972,
. 33 hp with Generator — 1965 1966 1967,
. 33 hp with Generator — 1968,
. 33 hp with Generator — 1969 1970,
. 35 hp 1957 1958 1959,
. 40 hp Standard Shift with Generator — 1960 1961 1962 1963 1964 1965 1966,
. 40 hp Standard Shift with Generator — 1967 1968,
. 40 hp Standard Shift with Generator — 1969 1970,
. 40 hp Electric Shift with Generator — 1961 1962 1963 1964 1965 1966,
. 40 hp Electric Shift with Generator — 1967 1968 and
. 40 hp Electric Shift with Generator — 1969 1970.
Topics include:
. Power Head
. Hand Starter
. Fuel System
. Lubrication, Maintenance & Tune Up
. Tools & Techniques
. Dygimanual
. Gearcase
. Ignition & Electrical Systems
. Wiring Diagrams
. General Information
. Troubleshooting
. Engine Synchronization & Linkage Adjustments
. Lower Unit
. Quick Reference Data
Tags: Johnson Evinrude Outboard Motor 1-40hp, Spark plugs, Suspension, Timing Belt, Coolant, Cooling System, Brakes, Repair Manual, Diagnose, Air Filter, Battery, Steering, Alternator, Starter, Shop Manual, Troubleshooting, Air Conditioner, Engine, Radiator, Air Bags, 6-Cylinder, Change oil, Service Manual, 4-Cylinder
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